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Main technical parameters The main technical parameters of the new air-cooled screw air compressor used by Baoshuo Group's chlor-alkali branch (take LU132-8 as an example) are: exhaust pressure 0.8MPa, flow rate 24m3/min, noise 78dB(A) The main motor power is 132kW, the fan motor power is 22.2kW, the outlet size is DN80, pN16; the unit quality is 2750kg.
The minimum and maximum values ​​of the exhaust pressure can be set by the buttons on the display. The PLC can automatically control the displacement of the compressor according to the consumption of compressed air, keeping the compressor working at the predetermined maximum and minimum exhaust pressure range. . Compared with the ZW-6/7 air compressor, the air-cooled screw air compressor has less noise.
The application of the air-cooled screw air compressor has been in good working condition since it was put into use. Since the on-off and running status are automatically controlled by the PLC, the workload of the operator is greatly reduced. The air pressure can be automatically adjusted according to the consumption in production, which reduces the unnecessary waste of compressed air and saves energy. Due to the use of PLC to control the start of the air compressor, the time required for driving is short. When the pipeline leaks or the operating air compressor fails, the standby machine can be turned on in time without causing the air pressure to drop rapidly to below the standard value. A full-line parking accident involving chlor-alkali production is conducive to safe production. At the same time, due to its relatively low noise, it has less impact on the health of operators.
Precautions The new air-cooled screw air compressor is intelligently monitored and controlled by the PLC in the machine for starting operation and various fault points. Therefore, the operation is simple, but the following four points should be noted in actual operation. (1) After the compressor is running, always pay attention to the height of the oil surface and replenish it when there is no oil in the machine. (2) Note that the indication readings of each meter are in the normal range, and the air pressure should be within the rated pressure range. At a compressor suction temperature of 40, the exhaust temperature should be 100. (3) When the oil pressure separator and the oil filter inlet and outlet pressure difference is too large, the air compressor display shows an alarm, even if the compressor can still operate, it must be replaced with new parts, so as to avoid serious oil burning caused by the machine. ACCIDENT. (4) When the exhaust temperature is too high, the alarm is displayed on the air compressor display, and the host automatically stops. After the cause is identified and the fault is handled, it can be started.
air filter. The air filter filters solid impurities such as dust in the air on the outer surface of the filter element and does not enter the main body of the compressor to prevent wear of the relative moving parts and accelerated oxidation of the lubricating oil. The general air filter needs to be replaced every 1000 hours.
Cooler. The cooler is the compressed air and lubricating oil discharged from the compressor and should be cleaned regularly. When the cooler is clogged, the compressor discharge temperature will rise, affecting the machine's performance and service life. The general air compressor should be cleaned outside the cooler every 1000h. In the summer, in other normal conditions, if the air compressor is running less than 1000h, the exhaust temperature will rise to nearly 100, and the cooler should be cleaned immediately. It is not necessary to remove the cooler when cleaning, and it can blow off dust and dirt with compressed air. If it is dirty, spray some degreaser and blow it again.
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