Doritos Tortilla Corn Chips Snack Food Extruder Processing Machine

Quick Details 

Brief introduction
Bugles/Corn chips (Doritos) is a snack food made from corn powder, which are cut into wedges and then fried (alternately they may be discs pressed out of corn masa then fried or baked). Corn chips are made of corn, vegetable oil, salt and water. Though usually made of yellow corn (as pictured), they can also be made of white, blue, or red corn. After frying and flavoring, we get very crunchy triangle chips which are popular with children and adult.

Processing Flow Chart 

 Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

 

Products Pictures


 

a. Raw Materials: adopts corn flour, rice flour, vegetable oil, salt etc. as raw materials.

b. Products: This line can be used to produce bugles, Doritos chips, snacks, cereals by adjusting the moulds from extruder;

c. Capacity: 150kg/h, 240kg/h

d. Flow chart: Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function

Advantages
This processing line from feeding, extruding, shaping ,cutting , oil spraying to finished products are done once time automatically. Visible auto-temperature controlling system, make the temperature-controlling to be more direct-viewing, parameter to be more precise.

The screws are made by ally steel and special craft, the screw life is longer, uses building block system structure, may combine willfully.

The forced lubrication system can guarantee equipment transmission longer life.

Technical parameters: 

Puff Corn Snacks Extruder
The double-screw extruder consists of feeding system, extruding system, cutting system, heating system, transmission system and controlling system. We will feed the material from the feeding machine and get the tissue state by inflating the material and the machine barrel must be high temperature, high pressure and high cutting. The material can be sterilized by the high temperature and high pressure and make the product safe.

1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.

5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.

6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

Comparative Advantages
 

• Self design: equipment can be designed according to customer's requirements.
•  Experienced Staff: experienced designer, professional producer and excellent servicer.
•  Guarantee/Warranty: long warranty time of one year.
•  Packaging: firstly packing with plastic inner side, then strengthening with wooden case outside.
•  Comparative price: Factory price, high quality.
•  Prompt Delivery: 30 days after receiving deposit
•  Minimum order: 1 set
•  Installation: sending one technician to the customer's factory for installation and training.

 

Quick Details 

Brief introduction
Bugles/Corn chips (Doritos) is a snack food made from corn powder, which are cut into wedges and then fried (alternately they may be discs pressed out of corn masa then fried or baked). Corn chips are made of corn, vegetable oil, salt and water. Though usually made of yellow corn (as pictured), they can also be made of white, blue, or red corn. After frying and flavoring, we get very crunchy triangle chips which are popular with children and adult.

Processing Flow Chart 

 Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

 

Products Pictures


 

a. Raw Materials: adopts corn flour, rice flour, vegetable oil, salt etc. as raw materials.

b. Products: This line can be used to produce bugles, Doritos chips, snacks, cereals by adjusting the moulds from extruder;

c. Capacity: 150kg/h, 240kg/h

d. Flow chart: Mixing system---Extrusion system---Shaping system---Frying system----Flavoring system---Packing system

e. Voltage in China: Three phases: 380V/50Hz, Single phase: 220V/50Hz, we can make it according to customers' Local voltage according to different countries

f. Machines Materials: All the machines are made by stainless steel, this line is with reasonable design and with high automation; the screws are made by alloy steel, with building block system structure and self-cleaning function

Advantages
This processing line from feeding, extruding, shaping ,cutting , oil spraying to finished products are done once time automatically. Visible auto-temperature controlling system, make the temperature-controlling to be more direct-viewing, parameter to be more precise.

The screws are made by ally steel and special craft, the screw life is longer, uses building block system structure, may combine willfully.

The forced lubrication system can guarantee equipment transmission longer life.

Technical parameters: 

Puff Corn Snacks Extruder
The double-screw extruder consists of feeding system, extruding system, cutting system, heating system, transmission system and controlling system. We will feed the material from the feeding machine and get the tissue state by inflating the material and the machine barrel must be high temperature, high pressure and high cutting. The material can be sterilized by the high temperature and high pressure and make the product safe.

1. Alloy (38CrMoAL) screw made by nitriding process, high strength and wear-resting. Self-cleaning ability, no need to discharge or clean the barrel and screw when roasting or replacing of materials.
2. Adopting speed-adjusted converter on feeding system, extrusion system and cutting system. Food grade stainless steel twin screw feeding machine, stable materials feeding in the whole food process.
3. Gearbox with automatic lubrication function, extending gear life.
4. Increased radiator on driving part for forced cooling effect, ensuring extruder operates safely.

5. Barrel with water-cooled circulation, raw materials not only for corn/rice, also for wheat flour/starch with high viscosity. Different moisture-extrusion temperature ratio, whole-expanded and half expanded as different type of products.

6. Cutting knife fixed in the die head seat, rotary cutting by V-belt drive.

Comparative Advantages
 

• Self design: equipment can be designed according to customer's requirements.
•  Experienced Staff: experienced designer, professional producer and excellent servicer.
•  Guarantee/Warranty: long warranty time of one year.
•  Packaging: firstly packing with plastic inner side, then strengthening with wooden case outside.
•  Comparative price: Factory price, high quality.
•  Prompt Delivery: 30 days after receiving deposit
•  Minimum order: 1 set
•  Installation: sending one technician to the customer's factory for installation and training.

 

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