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Relying on huge demographic dividends, China has become the world's largest LED manufacturing base. However, as the demographic dividend continues to disappear, China must continue to maintain this scale of manufacturing advantages, and must carry out industrial upgrading, from manual manufacturing to intelligent manufacturing, and the production process is highly automated. Throughout the LED industry chain, it is not difficult to find that the automation of chips and packages in the upper and middle reaches is relatively high, while the automation of assembly of downstream LED lamps is relatively weak. As the price of LED lighting is becoming more and more civilian, the scale benefits are becoming more and more prominent, and the labor cost is getting higher and higher. Many SMEs are overwhelmed. For a time, the fully automatic production line has become the focus of attention of major manufacturers. In theory, full automation can significantly reduce labor costs, and become a life-saving straw. But in fact, due to the high cost of equipment and the rapid changes in LED lighting technology, the lighting automation market has always been in a smashing situation with thunder and heavy rain: equipment companies are actively deploying, but lighting manufacturers have introduced many concerns. Automation or large-scale decompression As a major manufacturing country for LED lighting products, China has a 21% market share in the world with cost advantages and a complete supply chain. Among them, large-scale production is the magic weapon for domestic LED lighting companies. Scale requires a large amount of labor. However, as the price of LED lighting is decreasing day by day, the high labor cost brings a considerable burden to the company's net profit, and the overall market is sluggish, causing the company's profits to plummet and the survival pressure to rise sharply. On this basis, LED lighting companies such as Mulinsen, Aoqisi Optoelectronics, Yuanhui Optoelectronics, etc. have invested in LED automated production lines, fundamentally improving production efficiency, and producing high-quality LED products in a few seconds, bringing enterprises More benefits. The industry believes that the fully automatic production line can not only effectively reduce the cost of employment, ensure product quality, standardize the quality of the industry, double the production capacity, and enhance the overall competitiveness of the enterprise, while improving the overall manufacturing level of the industry. Zhang Zhi, executive deputy general manager of Shenzhen Lianshuo Automation Technology Co., Ltd., said that taking an automated LED downlight production line as an example requires only three operators. In the traditional LED lamp assembly process, there are more than 20 processes including assembly of various kits, power supply components, and finished product packaging. A total of 27 operators are required, and the labor cost is saved by nearly 90%, and the yield is as high as possible. 98% or more. Nowadays, in the increasingly fierce competition in the LED lighting market, it is no longer appropriate to continue to use the traditional manual production mode, and the introduction of LED lighting automated production lines can effectively improve production efficiency. Zhong Genguang Deputy General Manager Jiao Genxiang said that the company's LED lighting automation 1.5K production line (ZWL-A1500) provides centralized feeding, automatic assembly, automatic aging, automatic detection, automatic coding, automatic packaging, and information integration. Production capacity, to achieve 1500 production capacity per hour (take LED bulbs as an example), while achieving 100% online quality inspection and data traceability. In addition, automated production equipment instead of labor can not only reduce the impact of human factors, improve the one-time pass rate of products, ensure product quality, enhance product competitiveness, but also speed up processing, improve accuracy and reliability, and achieve warehouse area. And the effective use of space, further reducing the overall cost of the enterprise.
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