An engine needs to go through countless processes from design to R&D and production. In addition to the need for highly skilled technical personnel and high-quality equipment support, how is a high-quality engine made? How does Shangchai Power do it?
Strong research and development capabilities are the guarantee of product strength
As the first batch of state-level enterprise technology centers, Shangchai Power's R&D center has been recognized by national institutions and is supported by special funds for technological innovation. More than a thousand technicians are struggling in research and development positions related to Shangchai Power, and the postdoctoral workstations provide a think tank and technical output guarantee for the products.
Shangchai Engine R&D Agency
In addition to three experimental bases - parts, pilot, physics and chemistry, and two experimental workshops, it undertakes 863 national and municipal scientific research and industrialization projects. At present, Shangchai Power is continuing to carry out in-depth technological innovation and product technology upgrades, in line with the technological advancement of diesel engine products, and further increase the R&D and manufacturing of environmentally-friendly high-power, national six and non-road four-emission engines.
Production Operation System Based on Internet "Data Driven" Mode
In the production process, thanks to the data operation of the Internet, using data analysis methods to find problems, solve problems, and improve work efficiency, Shangchai Power applied this concept to production operations, further improving production efficiency. High-end imported production equipment and advanced manufacturing execution management systems allow production to be carried out in a fast and orderly process. In accordance with the world's most advanced management system, Shangchai Power has formed a unique SPS manufacturing management system in line with its actual production conditions to ensure that the production site maintains normal operation. At present, the production line of Shangchai Power has an annual production capacity of 300,000 engines.
“Zero Defect†guarantees product and service quality
Shangchai Power not only attaches importance to R&D and production capacity, but also puts quality at the forefront. The “Zero Defect†strategy, which has been constantly emphasized, has been inspiring every Shangchai person to pursue meticulous perfection. In every production workshop of Shangchai Power, we strictly follow the world's most advanced automotive development GVDP process, improve the quality management process of new products, and truly improve the quality of products from the source. At the same time, based on the zero defect management mode, employees are encouraged to jointly establish and use error-proof devices, which have achieved good error-proofing effects in various production lines.
Shangchai Power Zero Defect Strategy
In addition to strict control of product quality and shape, Shangchai Power will also achieve the ultimate performance test for the engine. From endurance tests to high temperature, high altitude, alpine tests. Each new product has to undergo three thousand hours of testing, the purpose is to develop the best products for customers.
This "zero defect" concept involves not only the development of supporting facilities, manufacturing processes, but also the depth of sales service support staff. Because the product is from research and development to customer use, the quality factor has always been the fundamental existence of the product. The after-sales department starts to standardize the after-sales service work from various aspects, and takes the customer's demand as the starting point to improve the quality of after-sales service.
It is the high-tech technology, strong R&D and production capacity, “zero defect†quality management... These strong support make Shangchai Power have a unique core competitiveness, and high-quality and highly reliable engine products are continuously The country and the world play a strong driving force. Shangchai Power has been following the concept of quality first and customer-centered, and is working hard towards internationally renowned power companies.
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